8,000m² Steel Structure Logistics Warehouse in Jakarta, Indonesia
印度尼西亚雅加达 8000 平方米钢结构物流仓库
印度尼西亚·雅加达
Building Area
建筑面积
8,000 m²
Steel Usage
钢材用量
560 tons
Steel Grade
钢材等级
Completion
完工时间
December 2023
Duration
项目周期
85 days total (35 production + 20 shipping + 30 installation)
Total Cost
总造价
USD 680,000 (USD 85/m²)
Project Overview
This 8,000 m² steel structure logistics warehouse was built for a leading e-commerce company in Jakarta, Indonesia. The facility serves as a regional distribution center with high clearance design (12m eave height) for automated storage systems. The project required seismic design for Grade 8 earthquake zone and enhanced corrosion protection for tropical coastal climate.
这个 8000 平方米钢结构物流仓库为印度尼西亚雅加达一家领先电商公司建造。设施作为区域配送中心，高净空设计（12 米檐口高度）支持自动化立体仓库系统。项目需要 8 度地震带抗震设计和热带沿海气候增强防腐保护。
Customer Requirements & Challenges
The client required a modern logistics warehouse with specific requirements: (1) High clearance (12m) for automated storage and retrieval systems (AS/RS); (2) Seismic design for Grade 8 earthquake zone (Jakarta location); (3) Corrosion resistance for tropical coastal climate (85% humidity); (4) Fast construction to meet e-commerce peak season demand; (5) Future expansion capability to double capacity.
客户需要现代化物流仓库，具体要求：(1) 高净空（12 米）支持自动化立体仓库系统；(2) 8 度地震带抗震设防（雅加达位置）；(3) 热带沿海气候耐腐蚀（85% 湿度）；(4) 快速施工满足电商旺季需求；(5) 未来扩展能力翻倍容量。
Our Engineering Solution
Jiaqiang Steel designed a high-clearance steel structure with seismic optimization. Key features: (1) 12m eave height with optimized H-beam design (H800x300x14x26); (2) Seismic design for Grade 8 with enhanced moment-resisting connections and X-bracing; (3) Hot-dip galvanized coating (100μm) + marine-grade epoxy primer for coastal environment; (4) Modular design for fast installation (30 days); (5) Expansion joints designed for future length extension.
佳强钢结构设计了高净空钢结构并抗震优化。关键特点：(1) 12 米檐口高度配优化 H 梁设计（H800x300x14x26）；(2) 8 度抗震设防加强刚接节点和 X 支撑；(3) 热镀锌涂层（100 微米）+ 海洋级环氧底漆适应沿海环境；(4) 模块化设计快速安装（30 天）；(5) 伸缩缝设计支持未来长度扩展。
Technical Specifications
技术规格
| Building Size | 建筑尺寸 | 160m (L) x 50m (W) x 12m (H) |
| Clear Span | 净跨度 | 50m (column-free) |
| Eave Height | 檐口高度 | 12m (for AS/RS systems) |
| Steel Grade | 钢材等级 | Q235B H-beam |
| Steel Consumption | 钢材用量 | 560 tons (70 kg/m²) |
| Roof Load | 屋面荷载 | 0.5 kN/m² |
| Wind Load | 风荷载 | 0.8 kN/m² (coastal) |
| Seismic Resistance | 抗震等级 | Grade 8 (high seismic zone) |
| Anti-corrosion | 防腐处理 | Hot-dip galvanized 100μm + epoxy |
| Fire Rating | 防火等级 | Class 2 fireproof coating |
| Ventilation | 通风 | 16 roof ventilators + 8 side windows |
Project Challenges & Solutions
项目难点与解决方案
High Clearance: 12m Eave Height
高净空：12 米檐口高度
Challenge: 12m height requires larger steel sections and careful stability analysis for seismic loads.
难点： 12 米高度需要更大钢构件和仔细抗震载荷稳定性分析。
Optimized H-beam columns (H800x300x14x26) with moment-resisting base connections. Finite element analysis for wind and seismic loads. Added intermediate bracing for lateral stability.
优化 H 梁立柱（H800x300x14x26）配刚接柱脚。风载荷和地震载荷有限元分析。添加中间支撑保证侧向稳定性。
Seismic Zone: Grade 8 Earthquake Design
地震带：8 度抗震设防
Challenge: Jakarta is in high seismic zone requiring Grade 8 earthquake resistance.
难点： 雅加达位于高地震区需要 8 度抗震设防。
Enhanced moment-resisting connections, ductile design, and X-bracing system. Seismic analysis using professional software (SAP2000) to optimize structural members for earthquake loads.
加强刚接节点、延性设计和 X 支撑系统。使用专业软件（SAP2000）进行抗震分析优化结构构件抗震载荷。
Coastal Corrosion: 85% Humidity
沿海腐蚀：85% 湿度
Challenge: Jakarta coastal location has 85%+ humidity year-round with salt spray.
难点： 雅加达沿海位置全年 85% 以上湿度和盐雾。
Hot-dip galvanized 100μm + marine-grade epoxy primer + polyurethane topcoat. All cut edges treated with zinc-rich paint. Designed for 25+ years in coastal tropical environment.
热镀锌 100 微米 + 海洋级环氧底漆 + 聚氨酯面漆。所有切割边用富锌漆处理。设计用于沿海热带环境 25 年以上。
Fast Construction: E-commerce Peak Season
快速施工：电商旺季
Challenge: Client needed warehouse operational before year-end e-commerce peak season.
难点： 客户需要仓库在年底电商旺季前投入使用。
Parallel production and foundation work. 2 installation teams working simultaneously. Completed installation in 30 days (vs standard 45 days). Project completed 2 weeks ahead of schedule.
生产和基础工作并行。2 个安装队同时施工。30 天完成安装（标准 45 天）。项目提前 2 周完工。
Installation Process: Fast-Track Construction
安装流程：快速施工
Foundation Construction
基础施工
Reinforced concrete foundation with high-precision anchor bolts (tolerance < 2mm). Curing time: 14 days with accelerator admixture.
钢筋混凝土基础高精度地脚螺栓（误差<2mm）。养护时间：14 天加速凝剂。
Column Installation
立柱安装
Installed 36 H-beam columns (12m height) with 50T crane. Laser-leveling for verticality (tolerance < H/1000).
50 吨吊车安装 36 根 H 梁立柱（12 米高度）。激光找平垂直度（误差<H/1000）。
Roof Truss Assembly
屋面桁架组装
Assembled roof trusses on ground, lifted into position. Installed purlins and X-bracing for seismic stability.
地面组装屋面桁架，吊装到位。安装檩条和 X 支撑保证抗震稳定性。
Panel Installation
面板安装
Installed roof panels (100mm glass wool) and wall panels (75mm glass wool). Added flashings and sealants for waterproofing.
安装屋面板（100mm 玻璃棉）和墙面板（75mm 玻璃棉）。添加包边和密封胶防水。
Ventilation & Electrical
通风和电气
Installed 16 roof ventilators, 8 side windows, and LED lighting system. Completed electrical wiring for lighting and fire alarm.
安装 16 个屋顶通风器、8 个侧窗和 LED 照明系统。完成照明和火警电气布线。
Commissioning & Handover
调试和移交
Tested ventilation system, lighting, and fire alarm. Final inspection with client. Handed over as-built drawings and warranty documents.
测试通风系统、照明和火警。与客户最终验收。移交竣工图纸和保修文件。
Project Gallery: Logistics Warehouse Construction
项目图库：物流仓库建设
Foundation preparation with anchor bolts
基础准备和地脚螺栓
12m column installation with 50T crane
50 吨吊车安装 12 米立柱
Roof truss lifting and assembly
屋面桁架吊装和组装
Roof and wall panel installation
屋面和墙面板安装
Completed warehouse interior (12m clearance)
完工仓库内部（12 米净空）
Aerial view of completed logistics center
完工物流中心航拍
Shipping & Delivery: Tianjin to Jakarta
运输交付：天津到雅加达
The 8,000 m² warehouse was shipped in 26 x 40HQ containers (total 920 m³). Route: Tianjin Port → Jakarta Port (direct vessel, 18 days). All steel components numbered and labeled with erection sequence. Small parts packed in wooden cases with detailed packing lists. Total shipping cost: USD 38,000 (USD 4.75/m²).
8000 平方米仓库通过 26 个 40 尺高柜运输（总计 920 立方米）。路线：天津港→雅加达港（直航船，18 天）。所有钢构件编号并标注安装顺序。小零件装木箱附详细装箱单。总运输成本：3.8 万美元（4.75 美元/平方米）。
Project Cost Breakdown
项目造价分解
| Item / 项目 | Cost / 造价 | Percentage / 占比 |
|---|---|---|
| Steel Structure Materials 钢结构材料 | USD 450,000 | 66.2% |
| Shipping (26 x 40HQ to Jakarta) 运输（26 个 40 尺柜到雅加达） | USD 38,000 | 5.6% |
| Installation (2 engineers + local labor) 安装（2 名工程师 + 当地工人） | USD 78,000 | 11.5% |
| Foundation (local contractor) 基础（当地承包商） | USD 85,000 | 12.5% |
| Ventilation & Electrical 通风和电气 | USD 22,000 | 3.2% |
| Customs & Miscellaneous 清关和杂费 | USD 7,000 | 1% |
| Total Project Cost 项目总造价 | USD 680,000 | 100% |
Client Testimonial
"Jiaqiang Steel delivered our logistics warehouse 2 weeks ahead of schedule, allowing us to start operations before the e-commerce peak season. The 12m high clearance is perfect for our automated storage systems. The seismic design gives us confidence for Jakarta's earthquake zone. Professional team and excellent quality."
"佳强钢结构提前 2 周交付了我们的物流仓库，让我们能在电商旺季前开始运营。12 米高净空对我们的自动化立体仓库系统非常完美。抗震设计让我们对雅加达地震区有信心。专业团队，优秀质量。"
Mr. Hendra Wijaya
Logistics Director, Indonesia E-commerce Ltd.
Jakarta, Indonesia
Project FAQ
Q: How did you achieve 12m high clearance?
问：如何实现 12 米高净空？
We used optimized H-beam columns (H800x300x14x26) with moment-resisting base connections. Finite element analysis ensured stability for wind and seismic loads at 12m height.
我们使用优化 H 梁立柱（H800x300x14x26）配刚接柱脚。有限元分析确保 12 米高度风载荷和地震载荷稳定性。
Q: What seismic measures were implemented?
问：实施了什么抗震措施？
Grade 8 seismic design with enhanced moment-resisting connections, ductile design, and X-bracing system. Seismic analysis performed using SAP2000 software to optimize structural members.
8 度抗震设防，加强刚接节点、延性设计和 X 支撑系统。使用 SAP2000 软件进行抗震分析优化结构构件。
Q: How do you prevent corrosion in Jakarta's coastal climate?
问：如何防止雅加达沿海气候腐蚀？
Hot-dip galvanized 100μm + marine-grade epoxy primer + polyurethane topcoat. All cut edges treated with zinc-rich paint. Designed for 25+ years in 85%+ humidity coastal environment.
热镀锌 100 微米 + 海洋级环氧底漆 + 聚氨酯面漆。所有切割边用富锌漆处理。设计用于 85% 以上湿度沿海环境 25 年以上。
Q: Can the warehouse be expanded in the future?
问：仓库未来可以扩展吗？
Yes, we designed expansion joints at both ends. The client can extend the length by adding more bays without affecting existing structure. Foundation预埋件 were installed for future expansion.
是的，我们在两端设计了伸缩缝。客户可通过增加跨数延长长度而不影响现有结构。基础预埋件已安装支持未来扩展。
Q: How fast was the installation completed?
问：安装完成多快？
Installation was completed in 30 days (vs standard 45 days) by using 2 installation teams working simultaneously. Project was delivered 2 weeks ahead of schedule.
安装 30 天完成（标准 45 天），使用 2 个安装队同时施工。项目提前 2 周交付。
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